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TopTier palletizers are mission-critical components of automated end-of-line packaging operations for food, beverage, and consumer packaged goods manufacturers. TopTier is the global leader in technology and value - providing palletizing solutions with speed, flexibility, and dependability for 24/7 operations. TopTier installs single palletizers or systems integrated with existing conveyor and other material handling equipment to drive productivity and increase efficiency. New patented technologies from TopTier make palletizing reliable, easy, safe, and energy efficient.
Unit of Measure

Specifications

Brands

N/A TopTier

Capabilities

Rates

N/A 1 to 4 layers/min

Products

N/A Bundles Case Display Pack Lidded Nested Open Top Overwrapped Tray Trayless Unwrapped

Infeed Height

N/A 108 to 148 in

Minimum Case Dimension

N/A 4.5 in

Maximum Case Dimension

N/A 29 in

Maximum Case Height

N/A 36 in

Standard Layer Weight

N/A 300 lb

Minimum Layer Dimension

N/A 38 in

Maximum Layer Dimension

N/A 50 in

Standard Load Height

N/A 72 in

Minimum Footprint

N/A 80 x 80 in

Typical Footprint

N/A 190 x 142 in

Options

Options

N/A
  • All-electric
  • Concurrent Stretch Wrapping
  • Freezer
  • Labels-out
  • Load Handling
  • Load Labeling
  • Pallet Handling
  • Perfect Pattern Induction
  • Sheets & Liners
  • Double Stack Loads
  • Layer Weight to 1000lbs
  • Tall Loads to 110"

Additional Information

Additional Information

N/A Modular Engineering
Palletizer model groups share common functional modules and frame systems to provide comprehensive palletizer solutions. Shared modules maximize layout flexibility while reducing cost through increased manufacturing and machine controls efficiencies. Modular engineering means quality control and complete flexibility in the configuration of machine components. No customization is required. The orientation of induction and load exit meet your exact requirements.

Control System

PLC
The controls architecture is based on an Allen Bradley PLC running universal PLC and HMI code modules. The PLC and HMI code is compiled for the specific palletizer configuration from the universal code. The use of modified and custom code does not apply.

Motor Control
Euro Drive gear motors equipped with encoder feedback controlled by servo drives operating in VFD mode provide accurate and refined motion of all primary components. The many simultaneous motions of the palletizer are continuously monitored by the PLC to prevent collisions and optimize positioning accuracy for smooth damage free product handling.

HMI
Operations interface is provided by a color touchscreen panel running AB Factory Talk HMI. HMI screens provide intuitive interface to the palletizer for all needed operations. HMI screens are designed for simple yet comprehensive access to palletizer functionality including automatic and manual operations, pattern selection and programming, back-up, recovery operations, safety status, and maintenance logs.

EASYSTACK® Software

Patterns
TopTier palletizers can build any pallet pattern, with up to 99 patterns stored and instantly accessible. End users can easily create new patterns using the HMI touch screen common to both conventional and robotic models.

Manual Operation, Setup, and Changeover
Intuitive screens to perform all machine set-up and product changeover functions

Error Conditions
Graphical screen error enunciation to assist diagnostics

Note

Note

N/A Some features may not be available on all models.