Packaging Machinery Products

Void Fill Systems

Practical Packaging Solutions is a reputable distributor of high-performance packaging machinery used in various packaging applications. We source these machines from leading manufacturers, allowing us to deliver consistent results. One of the most crucial packaging solutions we offer right now are void fill systems.

What is a Void Fill System?

A void fill system is a type of packaging machinery designed to fill empty spaces inside a shipping box. The goal is to close up any free areas to lock the products in place, ensuring they don't move around during transit.

More benefits of void filling:

Create cushioning around the items

Used for light to heavy products

Reduces chances of nicks and scratches on products

Decrease material use and shipping costs

Decrease the amount of customer returns due to damage in shipping.

Using a void fill material when transporting fragile and delicate items is highly recommended, as it helps to provide additional protection during the shipping process. It reduces breakage and guarantees the safe arrival of products to their destination.

Common Applications of Void Filling

Apart from fragile and breakable items, void filling is also employed to improve the presentation of the product. Some of its typical applications include:

Glass objects

Artwork

Items that dent easily

Ceramics and pottery

Machinery Parts - electronics

Types of Void Fill Materials

There are various void-fill materials available on the market that can effectively prevent items from shifting around. Each of these materials has its unique properties and purpose, depending on the products you constantly ship.

The most common void-fill materials include:

Paper-based filler: Paper void fill systems use paper as fillers because it can effectively absorb shock and protect sensitive items. These are also more sustainable than plastics, so it's a highly recommended filler for those who prefer an environmentally friendly void fill material.

Air pillow: Air pillows are plastic bags filled with air and sealed with heat. It offers high levels of protection and compact storage. The best part is there are biodegradable void fill films available in the market, making it an excellent option for those looking for more eco-friendly solutions.

Bubble wraps: One of the most common forms of void-fill material, bubble wraps are made of plastic and filled with air. They provide excellent cushioning and shock absorption properties. You can also use recyclable void fill bubble wraps as a more sustainable alternative.

Foam peanuts: These are small pieces of foam used for packing. They come in various sizes, making them suitable for void-filling applications. An environmentally friendly version is also available.

A plethora of void-fill systems can accommodate these materials and provide the most efficient packing space possible for various packaging needs. With companies slowly transitioning to more sustainable options, the packaging industry is continuously developing new materials that are eco-friendly and cost-effective.

Choose Practical Packaging Solutions to Solve Your Void Filling Needs

Using a void fill system can significantly contribute to ensuring the safe and secure shipping of products. With various void-fill materials available, there's an option for every packaging need. At Practical Packaging Solutions, we strive to provide our clients with high-quality machinery and environmentally friendly solutions for all their packaging needs.

Contact us today to learn more about our products and services! You may also request information or a quote, and we can develop a cost-effective solution tailored to your needs!

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AirPouch Express 3 DuraClear 2000

(2)

Pregis Paper Packaging Machinery

AirPouch FastWrap Protective Packaging

The new AirPouch® FastWrap™– A higher standard of excellence in protective packaging on-demand

The next generation AirPouch® FastWrap™ is the industry’s most flexible, reliable and user-friendly on-demand protective packaging system. The FastWrap system produces filled bubbles and tubes used for wrapping, interleaving and block-and-brace applications. FastWrap secures and cushions your products while in transit, reducing returns and increasing customer satisfaction.
Compact and convenient, the all-electric design and small footprint of the AirPouch FastWrap is ideal as a stand-alone system or combined with a variety of equipment accessories for any size pack station. The system operates at 65 linear feet per minute, and features operator-friendly controls and easy material changeover.
The FastWrap system features state-of-the-art technology that ensures reliability and quality. A patent-pending dual belt drive and seal flattening system guarantee a wrinkle-free seal and better air retention. An intelligent design works in conjunction with user-defined settings, consistently managing heat, air and speed; producing high quality seals from start to stop. Wear items are positioned for easy access and an indicator light notifies the user of required maintenance. On-board system diagnostics and productivity data simplify serviceability. Plus, the AirPouch FastWrap on-demand protective packaging system features a knifeless design – eliminating the primary wear item found on other machines in its class.
AirPouch FastWrap cushioning bubbles feature our patent-pending, channel-filled honeycomb design, which allows multi-direction wrapping and improved product protection. FastWrap block-and-brace tubes feature our patented EZ-Tear™ Perforations between each tube, making them easier to separate and reducing material waste. Both products are available in a variety of system-matched film types, including EarthAware™ Biodegradable and Recycled Films. The convenient, boxed material is easy to handle, and dramatically reduces the storage requirements found with paper, foam and pre-filled bundle bubble materials.