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All Categories > Stretch Wrapping Systems / Palletizers > Automatic : Orion® Fully Automatic Turntable Pallet Wrapping Systems > Item # 3825  
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Item # 3825, Helix 4 Automatic Rotating Arm Stretch Wrapping Machinery


The Helix 4 is the fastest, most technologically advanced rotary arm stretch wrapping system in the world. When equipped with the dual wrap arm option, it is capable of wrapping more than 140 loads per hour.

Robopac® utilizes 22" circumference pre-stretch rollers in the Helix 4's patented S winding pattern roll carriage to deliver 60% more film contact than the W winding pattern (commonly used by competitors). The S pattern delivers better control of film through the roll carriage, higher on load pre-stretch levels and fewer film breaks.

Other Options Available.




Specifications  · Maximum Load Dimensions  · Minimum Load Dimensions  · Options  · Additional Information

Specifications

Brands
Robopac®

Speed
32 rpm

Programmable Logic Controller (PLC)
AB MicroLogix 1400

Human Machine Interface (HMI)
AB Panel View 600 Plus

Motors
Alternating Current (AC) Voltage Bonfiglioli Motors

Roll Carriage
SCSP

Fixed Standard Pre-Stretch
Up to 300 %

Multi-Level Pre-Stretch
Not Available

Multi-Level Containment Force
Up to 12 Levels on Each Load

Corner Compensation
Analog Sensor

Film Test Cycle
Not Available

Film Cut and Clamp
Cut
Press
Wipe

Conveyor Roller Spacing Capacity1
4400 lb

Conveyor Reversing
Standard

Load Centering
Plus Photo Eyes and Logic
Self-Braking Alternating Current (AC) Motors and Encoders on Conveyor

Alarm
3-Color Light Stack with Low Film Indicator

Throughput
80 L/h

Warranty
3 Year + 10 Year on Ring Gear Bearing and Structural Frame

Personnel Safety
Light Curtains (CE Approved)

Industry Standards
European Conformity (CE) Compliant
International Organization for Standardization (ISO 9001:2008)

Number of Top Sheet Dispenser Options
2

Top Sheet Dispenser
Inline
Mid Wrap

Dual Wrap Arm
Yes: Increases throughput to 140 LPH

Type
Stretch

Features
Automatic
1 3" on 3-1/2" centers.


Maximum Load Dimensions

Maximum Load Length
48 in

Maximum Load Width
48 in

Maximum Load Height
78.74 in


Minimum Load Dimensions

Minimum Load Length
31.5 in

Minimum Load Width
31.5 in

Minimum Load Height
20 in


Options
Top Pressure Platens
  • Pneumatic Pressure Platen
    Pneumatic Pressure Platen provides downward pressure on top of load to help stabilize package during wrapping process.
  • Double Diamond Pressure Platen
    Double Diamond Pressure Platen allows for a wider range of wrapping height over pneumatic version. It also reduces the amount of head space needed above the machine over the pneumatic model.
Top Sheet Dispensers
  • Inside Dispenser
    Patented Inside Top Sheet Dispenser measures and disperses the correct amount of film on your load during the wrap process and is sandwiched between layers of film to create a water resistant seal.
  • Outside Dispenser
    Patented Outside Top Sheet Dispenser measures and disperses the correct amount of film on your load as it is conveyed into the wrapping area to create a dustproof wrap.
Pallet Lifter
  • The pallet lifter raises the pallet during the wrapping process to ensure proper placement of film or rope on a shorter pallet. You can wrap down to the very bottom or even under the pallet, depending on your needs.
Roping Device
  • Automatic Roping Devices (Top, Bottom or Top & Bottom) combined with the latest in encoder technology allow you to place either partial or full web ropes of film at key points on the load or around the pallet to increase load stability.
  • The top and bottom combination roper allows you to wrap cold loads, hot loads, fresh fruits or vegetables, or any type of load that needs to breathe.
Film Clamping Devices
  • Spring/Ring Clamp with Horizontal Movement
  • Ring Clamp
  • Mobile/Liftable Spring Clamp
  • Nipper Clamp for LP-AS Model
  • Hot Plate Welding Unit
  • Spring Clamp


Additional Information
Innovative VAC motors with Encoders work with Motion Control Devices via the control panel to give you ultimate control of pre-stretch and containment force.

The Helix 4 is CE Compliant and features Level 3 Safety Circuits. Light Curtains are standard, as are power and air dump interlocks providing you the safest work environment available for your operators.

The system features 15 selectable wrap patterns for each of your load types. Software allows you to adjust all wrapping parameters to meet the specific needs of each load: pre-stretch; containment force (multi-level); top & bottom wraps; wrap arm rotation speed; overlap and overwrap; banding; and roping.

CUBE Key Performance Data. The Helix 4's advanced technology gives you the ability to set different wrapping parameters for each product and load configuration that you produce. Allowing you to customize the wrap pattern to "set the standard" for each type of product that you wrap. Because of the accuracy of the Variable Pre-stretch and Variable Containment Force technology, we can provide accurate and actionable real time performance data. This will ensure that you are indeed "holding the standard" set for each of your products. We will guarantee the accuracy of our film usage data to within 5% plus or minus. Competitive systems consistently vary more than 30% plus or minus.

Technology

Self-Braking AC Motors
Special AC Motors with Encoders and Motion Control Devices deliver the most accurate pre-stretch and containment force available.

Frequency Drive
Variable frequency drive allows you to vary the line speed up to a maximum of 60 feet/min without replacing a single component.

Conveyors
All conveyor rollers feature reverse motion. Infeed and center feed conveyors are controlled by variable frequency driver. Self-braking motors ensure precise positioning of the pallet.

Standard Roll Carriage
Single motor roll carriage with fixed pre-stretch provides you up to 12 containment force levels at different points on each load. 30-inch and jumbo roll carriages are available as options.


 MORE IMAGES 

·  Helix 4 Automatic Rotating Arm Stretch Wrapping Machinery - 3

·  Helix 4 Automatic Rotating Arm Stretch Wrapping Machinery - 4

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Self-Braking Alternating Current (AC) Motors

·  Helix 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Standard Roll Carriage

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Pneumatic Pressure Platen

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Double Diamond Pressure Platen

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Inside Dispenser

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Outside Dispenser

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Pallet Lifter

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Roping Device

·  Helix 3 and 4 Automatic Rotating Arm Stretch Wrapping Machinery - Spring/Ring Clamp with Horizontal Movement

·  Helix 1, 3, and 4 Automatic Rotating Arm Stretch Wrapping Machinery - Ring Clamp

·  Helix 3 and 4 Automatic Rotating Arm Stretch Wrapping Machinery - Mobile/Liftable Spring Clamp

·  Helix 3 and 4 Automatic Rotating Arm Stretch Wrapping Machinery - Nipper Clamp for LP-AS Model

·  Helix 1, 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Hot Plate Welding Unit

·  Helix 3, 4, and 4/2 Automatic Rotating Arm Stretch Wrapping Machinery - Spring Clamp


 DOWNLOADS 

Brochure for Helix 4 Automatic Rotating Arm Stretch Wrapping Machinery
(PDF, 694KB)


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